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RE: The Role of Controls and Safeties
in Your HVAC Systems

Dear Website Customer:

"Why did my unit fail?" This desperate question is asked every time a costly failure occurs. The response from the Service Technician can be one (or more) of a thousand believable or farfetched answers. The one true fact about costly failures, however, is that 70% or more of these failures can be prevented.

The first line of defense in failure prevention is a proper program of operation, inspection, and maintenance. Simply stated, sophisticated equipment--like an HVAC system--requires proper operation and maintenance to obtain trouble free comfort and equipment longevity.

The next step in failure prevention is of equal or greater importance. All failures have preliminary indications that appear before causing irreparable damage. Unfortunately, a Service Technician isn't always there to see the problem appear before the final damage occurs. This situation is where we take advantage of the hundreds of different safety devices available to us. Safety devices can detect problems with various system trouble points such as unusual pressures, temperatures, voltages, current, and countless other specialized problems. They range in price from a few dollars to thousands of dollars. Many of these safeties are supplied with the equipment, many are not. It is a high priority to use the right device, adjust it properly, and always prevent a Technician from removing or disabling these devices casually.

To change the subject just a bit, I would like to share the latest on refrigerant recycling and recovery with you ...

The final rules governing Section 608 of the Clean Air Act have now been published after being signed on April 23, 1993, by EPA Administrator Carol Browner. While the bulk of the rules deals with recovery equipment certification, refrigerant sales, disposal requirements, and enforcement, there are two portions which you as a business owner or building manager should know:

  • Technician certification is mandatory--anyone who works on your HVAC system must be tested and certified to reclaim refrigerant to government approved specifications. Industry leaders have overwhelmingly supported this issue as enforcement of the "no venting" regulation would be next to impossible without certification.
  • Systems with a charge of 50 lbs. or greater are assigned a maximum allowable annual leak rate of 15% for comfort cooling or 35% for industrial process and refrigeration. These leaks must be repaired within thirty days of detection. The owner is responsible for keeping records of the quantity of refrigerant that is added to the equipment during servicing and maintenance procedures.

Please call me at 631-1010 if you would like a copy of the summary of the final rules. I will be happy to send one to you.

Sincerely,

KAHN MECHANICAL CONTRACTORS

Ann R. Kahn

TACL A370C

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